Suitcase Materials Explained: Pros, Cons, and How to Maintain Them
When it comes to choosing the right suitcase, size and style often steal the spotlight—but material is just as important. The material of your luggage can determine its weight, durability, flexibility, appearance, and even its lifespan. Whether you’re a frequent flyer from Toronto or planning your next U.S. road trip, understanding luggage materials can help you make a smarter investment. In this guide, we’ll break down the most popular suitcase materials on the market, including their advantages, drawbacks, and maintenance tips to keep your travel gear in top shape.
1. Polycarbonate: Lightweight Strength
What it is: A high-impact thermoplastic used in many modern hard-shell suitcases.
What it is: A cheaper and lighter plastic alternative to polycarbonate.
Pros:
Affordable and widely available
Lightweight
Attractive for casual or occasional travelers
Cons:
Less durable than polycarbonate
Prone to cracking or denting under pressure
Not ideal for rough handling or checked luggage
Maintenance Tips:
Handle with care, especially when checking bags.
Clean with gentle soap and a soft cloth.
Avoid leaving it in high-heat environments (ABS can warp).
Best for: Budget-conscious buyers, occasional flyers, kids’ luggage.
3. Aluminum: Premium Protection
What it is: A classic, high-end metal material often seen in luxury suitcases.
Pros:
Extremely durable and long-lasting
Provides top-tier protection for fragile items
Stylish and professional appearance
Doesn’t flex or deform easily
Cons:
Heavy, especially when compared to modern plastics
Expensive
Easily shows dents and scratches
Can be noisy (metal-on-metal closures)
Maintenance Tips:
Clean with metal polish or a damp cloth.
Use foam padding inside for delicate items.
Store away from moisture to prevent oxidation over time.
Best for: Luxury travelers, photographers, business professionals carrying valuables.
4. Nylon: Soft, Flexible, and Dependable
What it is: A woven synthetic fabric used in many soft-shell luggage designs.
Pros:
Lightweight and flexible
Highly resistant to tearing and abrasion
Expandable and easy to pack more
Usually features multiple external compartments
Cons:
Less protective than hard-shell luggage
Can get stained or absorb odors
Not fully waterproof (some are water-resistant)
Maintenance Tips:
Spot-clean stains with mild detergent and a cloth.
Air dry thoroughly before storage.
Apply waterproof spray to enhance water resistance.
Best for: Road trips, carry-ons, frequent domestic travelers.
5. Polyester: Economical and Lightweight
What it is: A synthetic fabric similar to nylon but typically more affordable.
Pros:
Cost-effective
Very lightweight
Comes in a variety of colors and designs
Good for occasional use
Cons:
Less durable than nylon
Prone to fraying and fabric wear over time
Minimal water resistance
Maintenance Tips:
Vacuum or brush off dirt.
Clean with gentle fabric cleaner or soapy water.
Avoid overpacking to reduce fabric strain.
Best for: Light packers, budget travelers, short weekend trips.
How to Extend the Life of Any Suitcase
Regardless of the material, how you care for your suitcase plays a huge role in how long it lasts. Here are some general maintenance practices:
Store properly: Always store your luggage in a cool, dry place. Avoid attics or damp basements where mold or warping can occur.
Protect zippers and wheels: Keep zippers clean and lubricated with wax or silicone-based zipper lubricants. Check wheels for wear and tear.
Use covers: If you travel often, consider using a luggage cover or sleeve to protect the surface from scratches and scuffs.
Don’t overpack: Overstuffing your suitcase stresses the zippers, seams, and frame—leading to premature wear, especially in soft-shell cases.
Dry after rain: If your suitcase gets wet, open it fully and let it air dry before storing to prevent mildew or odor buildup.
Final Thoughts: What’s Right for You?
There’s no single “best” luggage material—it depends entirely on your needs, travel style, and budget.
Choose polycarbonate or aluminum if protection and durability are your top priorities.
Go for nylon or polyester if you value flexibility and prefer lighter, more expandable bags.
Consider ABS if you want something lightweight and affordable, but only for light or occasional use.
Investing in the right suitcase means fewer travel headaches and more time to enjoy your journey—whether you're flying from Vancouver to New York or road-tripping across the Rockies.
Travel smart. Travel light. And take care of your gear—because a good suitcase should be your partner for years of adventures to come.
